Location: Shengsi, Zhejiang Province, China
Project: Shengsi Municipal Water Company
Capacity: 1,000 m³/ day
Energy Savings: $130,000 or 1.3 million kWh/year*
CO2 savings: 748 tons CO2/year**
* energy savings estimates based on China’s power cost of $0.10/kWh
** based on Energy Recovery’s proprietary Power Model analysis
The Challenge: Island Needs Water for Residents and Tourists
Shengsi, an island in Zhoushan, China’s largest archipelago, is known for its beaches, fishing, and salt production. The area has more than 79,000 residents and hosted more than 2.7 million tourists in 2012, a number that strains the island’s minimal natural water supply. Before constructing a desalination plant, daily water flow and availability could be severely limited especially during drought season. Though expensive, emergency fresh water was sometimes brought by boat (only during good weather), and the inhabitants needed a more reliable source of affordable, clean water. And because power is so costly for the Zhoushan archipelago, the Shengsi Municipal Water Company needed a desalination plant that operated as efficiently as possible.
The Innovation Solution: PX Pressure Exchanger
When Hangzhou Torch designed and built a seawater reverse osmosis (SWRO) plant for Shengsi in 2001, the plant included Energy Recovery’s PX® 60 that has now been in operation for more than 60,000 hours (it is one of Energy Recovery’s oldest and longest running PX solutions, operating without maintenance or downtime for more than twelve years). On a second installation, Shengsi Municipal Water tried a competitor’s energy recovery device on a 600 m3/day train but quickly decommissioned it. All subsequent installations at Shengsi’s SWRO plant (1,000 m3/d in 2004, 4,000 m3/d in 2005, and 4,000 m3/d in 2012) have been equipped with Energy Recovery’s PX-140s and PX-220s, all of which operate at full capacity and efficiency. Thanks to unparalleled longevity with the PX, it may be the one part of the SWRO plant that will never need replacement.
The Result: Twelve Years of Operation Without Maintenance
A reliable source of clean water in Shengsi has helped the residents, tourists, and island economy. After checkups in 2008 and 2010, Energy Recovery and Shengsi Municipal Water Company were pleased that the maintenance-free, lifetime design of the PX® has yielded virtually no wear to the device, and an estimated $1.5 million savings over its twelve years of operation. Shengsi’s PXs are still operating with maximal efficiency and are recycling 1.3 million kWh per year to keep the cost of water low enough to supply up to 80% of the island’s water needs, and will continue to recapture and recycle fluid-flow energy for the remaining life of the plant.
“The performance of the devices has exceeded our expectations for reliability and energy savings.” – Hangzhou Torch